Thoriated tungsten is a popular, durable welding electrode known for its excellent arc starting and stability, high current capacity, and low consumption rate in Direct Current (DC) applications, particularly for welding steels and nickel alloys. It is color-coded red.
Key Features
Superior Arc Performance: Offers reliable and easy arc starting with exceptional stability during welding, which helps eliminate arc wandering.
High Current Capacity: Has a greater current carrying capacity and performs effectively at high temperatures (up to 3,400C) compared to pure tungsten, allowing for a broader amperage range.
Durability and Longevity: Features a low burn-off rate and maintains a sharpened point for longer periods, leading to extended electrode lifespan and less downtime for re-grinding.
Reduced Contamination: Deposits less tungsten into the weld puddle, resulting in contamination-resistant welds.
Composition: Typically composed of 97.3% tungsten and 1.7% to 2.2% thorium oxide, which enhances its electron emission qualities.
Primary Application: Best suited for DC electrode negative (DCEN) or straight polarity welding on a variety of metals, including:
Carbon and stainless steel
Nickel alloys
Titanium
Copper alloys
Safety Considerations
The primary drawback of thoriated tungsten is that thorium is a mildly radioactive element. The main health risk occurs when the material is ingested or inhaled as dust during the tip grinding process.
Always use local exhaust ventilation near the source of grinding to capture dust.
Follow all manufacturer's warnings, instructions, and Material Safety Data Sheets (MSDS) for safe use
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