Welding 13Cr-4Ni-0.25Mo stainless steel, hydraulic turbine components, and similar alloys
Impact Value
35 J at Room Temperature
Ultimate Tensile Strength
Minimum 600 MPa
ISI Certification
IS 5206 E410NiMo-16
AWS Specification
AWS A5.4: E410NiMo-16
Elongation
Minimum 20%
Yield Strength
Minimum 480 MPa
Recommended Position
All positions except vertical down
Polarity
AC / DC+
Iron Powder Content
High
E 410NiMo - 16 Trade Information
Minimum Order Quantity
100 Pieces
Delivery Time
3 Days
Packaging Details
BOX
Main Domestic Market
All India
About E 410NiMo - 16
The classification E 410NiMO -16 refers to a specific type of covered electrode (welding rod) used for manual metal arc (MMA) welding of martensitic stainless steels.
Key Characteristics
Classification: The prefix "E" denotes an electrode for arc welding. "410NiMo" refers to the specific chemical composition (a martensitic stainless steel with Nickel and Molybdenum additions). The suffix "-16" indicates the electrode's covering type, typically a titania-based or rutile-based coating suitable for AC or DCEP (Direct Current Electrode Positive) welding, providing a stable arc and good usability in all positions except vertical down.
Material Composition: The deposited weld metal is a soft martensitic stainless steel, typically containing:
Chromium (Cr): 11.5 - 14%
Nickel (Ni): 3 - 4.5%
Molybdenum (Mo): around 0.5%
Carbon (C): low content (<0.04%)
Properties: The weld metal is air-hardening but is designed to offer a good balance of high strength, good toughness, and excellent resistance to corrosion, erosion, cavitation, and abrasion. The nickel and molybdenum content improves ductility and crack resistance compared to standard 410 electrodes.
Post-Weld Heat Treatment (PWHT): Because the weld metal is air-hardening, preheating to a maximum of 150C (302F) and a post-weld heat treatment (tempering or normalizing) are generally required, especially for thicker materials or critical applications, to achieve optimal toughness and prevent cracking
Exceptional Welding Performance
E 410NiMo - 16 is engineered to deliver reliable results when welding critical components made of 13Cr-4Ni-0.25Mo stainless steel, such as those found in hydraulic turbines. The rutile-basic coating enhances arc stability, facilitates easy slag removal, and produces welds with sound mechanical properties.
Versatility and Ease of Use
Suitable for all positional welding except vertical down, this electrode functions efficiently with both AC and DC+ polarity. The variety of available diameters and lengths allows for suitability across various joint configurations and thicknesses, ensuring flexibility in application from manufacture to repair.
Superior Mechanical Properties
With a minimum yield strength of 480 MPa, tensile strength of 600 MPa, and an elongation rate of at least 20%, this electrode produces welds that are tough and resilient. The impact value of 35 J at room temperature ensures robustness in demanding operating environments.
FAQ's of E 410NiMo - 16:
Q: How should the E 410NiMo - 16 electrode be used for best results?
A: E 410NiMo - 16 should be operated at the recommended voltage (20-30 V) and current range (60-120 A), depending on the diameter in use. Ensure the workpiece is clean and free from contaminants. The electrode is designed for use with both AC and DC+ polarity and is suitable for all welding positions except vertical down.
Q: What are the main applications of E 410NiMo - 16?
A: This electrode is primarily used for welding 13Cr-4Ni-0.25Mo stainless steel components, especially those in demanding environments such as hydraulic turbines, as well as for repair or fabrication of similar stainless alloys requiring high corrosion resistance and mechanical performance.
Q: When should I choose E 410NiMo - 16 over other electrodes?
A: E 410NiMo - 16 is ideal when welding critical stainless alloys needing high strength, ductility, and impact resistance, particularly where 13Cr-4Ni-0.25Mo or similar materials are specified, or where compliance with AWS A5.4 and IS 5206 standards is required.
Q: Where can E 410NiMo - 16 electrodes be used?
A: These electrodes are suitable for use in industries across India and worldwide, particularly by manufacturers, fabricators, and maintenance teams working with hydraulic turbine parts and other corrosion-resistant, high-strength assemblies in power generation and process industries.
Q: What is the process and benefit of using a rutile-basic coated electrode like E 410NiMo - 16?
A: The rutile-basic coating of E 410NiMo - 16 offers a stable arc, easy slag removal, and smooth bead appearance. This enhances productivity and weld integrity, while the high iron powder content increases deposition rates and weld strength.
Q: What sizes and packaging options are available for E 410NiMo - 16?
A: E 410NiMo - 16 electrodes come in diameters of 2.5 mm, 3.15 mm, 4.0 mm, and 5.0 mm, with standard lengths of 350 mm and 450 mm, making them suitable for various welding projects, from intricate repairs to heavy fabrication.
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