ER410 is a martensitic stainless steel welding filler metal containing about 12% chromium, known for its air-hardening properties, good strength, and resistance to corrosion, erosion, and abrasion, used for welding similar steels (like Type 410) and overlaying carbon steels, requiring preheating and post-weld heat treatment for optimal ductility.
Key Characteristics:
Composition: Primarily iron with ~12% chromium, providing corrosion resistance.
Microstructure: Forms a hard, martensitic structure upon cooling, making it air-hardenable.
Properties: Offers good mechanical strength, high hardness, and resistance to wear, galling, erosion, and high-temperature oxidation.
Overlaying carbon and low-alloy steels for wear and corrosion resistance.
Surfacing valve seats, steam/gas turbine components, and mill rolls.
Welding Considerations:
Preheat: Recommended (around 200C or 400F) to prevent cracking due to air-hardening.
Post-Weld Heat Treatment (PWHT): Often required for adequate ductility in engineering applications.
In essence, ER410 provides robust, hard welds for demanding environments where wear resistance and moderate corrosion protection are needed, especially in turbine and valve components, but requires specific heat treatment to perform best.
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