ERNi-1 is a pure nickel-based welding wire (AWS A5.14) with titanium for grain refinement, offering excellent corrosion resistance (especially to caustic soda) and high ductility, used for joining pure nickel (200/201) to itself, carbon/stainless steels, and for steel overlays in chemical, food processing, and marine applications. Its composition is primarily nickel (93%) with controlled amounts of carbon, manganese, iron, and titanium (2.0-3.5%), making it suitable for TIG, MIG, and SAW welding.
Key Characteristics & Composition
Composition: High Nickel (Ni) content with Titanium (Ti) for porosity control, plus low Carbon (C), Manganese (Mn), Iron (Fe), and Silicon (Si).
Corrosion Resistance: Excellent in caustic, alkali, and halide environments, plus marine atmospheres.
Mechanical Properties: High ductility and good strength, with properties like ~66 ksi tensile strength and ~28% elongation.
Weldability: Ideal for TIG (GTAW), MIG (GMAW), and Submerged Arc Welding (SAW).
Common Applications
Chemical Processing: Tanks, pipes, heat exchangers for handling corrosive chemicals like caustic soda.
Food Processing: Equipment requiring pure nickel or corrosion resistance.
Marine & Desalination: Equipment in harsh saltwater environments.
Steel Cladding: Overlaying steel for enhanced corrosion protection.
Dissimilar Joints: Welding pure nickel to carbon steel, stainless steel, or copper-nickel alloys.
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